Sr. Reliability Engineer – MA'ADEN WA'AD Al SHAMAL PHOSPHATE

Department: WAS – Technical
Reports To: Superintendent, Reliability
Nationality: Eastern Expat
Work Location:: Wa’ad Al Shammal (WAS)
Position Summary:
This position is responsible for guiding efforts to ensure reliability and maintainability of equipment, processes, utilities, facilities, controls and safety/security systems. Identify and manage asset reliability risks that could adversely affect plant or business operations. This broad primary role includes loss elimination, risk management and life cycle asset management.
Key Duties and Responsibilities
 Works with project engineering to ensure the reliability and maintainability of new and modified installations. The Reliability Engineer is responsible for adhering to the Life Cycle Asset Management (LCAM) process throughout the entire life cycle of new assets.
 Participates in the development of design and installation specifications along with commissioning plans.
 Participates in the development of criteria for and evaluation of equipment and technical MRO suppliers and technical maintenance service providers. Develops acceptance tests and inspection criteria.
 Participates in the final check-out of new installations. This includes factory and site acceptance testing that will assure adherence to functional specifications.
 Professionally and systematically defines, designs, develops, monitors and refines an asset maintenance plan that includes:
1) Value-added preventive maintenance tasks.
2) Effective utilization of predictive and other non-destructive testing methodologies designed to identify and isolate inherent reliability problems
 Provides input to a risk management plan that will anticipate reliability-related and non-reliability-related risks that could adversely impact plant operations.
 Develops engineering solutions to repetitive failures and all other problems that adversely affect plant operations. These problems include capacity, quality, cost or regulatory compliance issues. To fulfill this responsibility, the reliability engineer applies:
1) Data analysis techniques that can include:
2) Statistical process control
3) Reliability modeling and prediction
4) Fault tree analysis
5) Weibull analysis
6) Root cause analysis (RCA) and root cause failure analysis (RCFA)
7) Failure reporting, analysis and corrective action system (FRACAS)
 Works with Production to perform analyses of assets including:
1) Asset utilization
2) Equipment effectiveness
3) Remaining useful life
4) Other parameters that define operating condition, reliability, reliability and costs of assets.
 Provides technical support to production maintenance and technical personnel
 Applies value analysis to repair/replace, repair/design and make/buy decisions
Quality Assurance / Quality Controls (QA/QC)
 Participates in the development of Reliability Engineering Group KPI’s to ensure responsiveness to customer needs and to promote continuous improvement
 Assist with root cause analysis of repeated or major failures to ensure continuous improvement.
 Troubleshoots Reliability Engineering problems in the plant and proposes solutions.
 Assist in ensuring all relevant engineering standards and procedures are followed during project phase, plant operations, repairs and alterations by in-house and contract resources.
 Supports the development and implementation of the maintenance reliability program.
 Assist in conducting the technical audit of Reliability Engineering function to ensure that project consultants and contractors implement effective project standards and fulfilling the contract requirements.
Policies, Processes & Procedures
 Assist in the development and implementation of policies, processes, procedures and controls covering all areas of Reliability Engineering design, system upgrades and maintenance at MWSPC Plant sites to ensure all relevant procedural/ legislative requirements are fulfilled while delivering the appropriate quality and targeted reliability requirements in a cost-effective manner.
 Assist in establishing the Reliability Engineering design and maintenance service level agreements with Plant managers and other customers.
Maintenance for Shutdown and Turnaround
 Assists with the planning, execution and cost control of shutdowns and turnarounds to meet Reliability Engineering design and maintenance, and MWSPC Business Plan objectives.
 Ensure the spare parts; manpower and equipment are available for the efficient and timely completion of shutdown and turnaround activities.
 Identify and manage critical Reliability Engineering spare parts and all maintenance tools including specialized tools needed for shutdown or turnaround maintenance.
 Ensures spare parts and consumables are stocked in the warehouse and that adequate specifications and Suppliers have been developed to enable ordering/reordering.
Budgets and Plans
 Assists in the Preparation statistical cost estimates for budgetary purposes including outlining modifications and change impact on the Capex to project and equipment.
 Evaluates and advises on bids/proposals received from consultants’ tenders/vendors including reviewing comparative estimate statements, recommending modifications and determining the validity and reliability of technical content according to approved standards and contractual terms and conditions.
Health, Safety and Environmental
 Promote a culture of “Safety First” as reflected by low accident and incident rates.
 Ensure implementation of the operational HSE Management System to ensure all MWSPC staff observes standard HSE processes and operating procedures.
 Participates in Emergency Response and Command activities as required.
 Ensures that all reliability personnel and contractors are fully briefed and trained on MWSPC’s HSE regulations and adhere with them.
 Participate in the investigation of work accidents/incidents ensuring the effective implementation of the MWSPC's safety policies.
Job Location: Turaif

Job Details

Date Posted: 2017-09-28
Job Location: Arar, Saudi Arabia
Job Role: Engineering
Company Industry: Engineering

Preferred Candidate

Career Level: Mid Career

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